Merchandise Description
Right Angle 142mm ZBR Collection Precision Helical Gear Planetary Gearbox
Solution Description
The large-precision planetary gearbox adopts helical equipment design, and is used in a variety of manage transmission fields with servo motors, such as precision machine equipment, laser slicing equipment, battery processing gear, and so on. It has the positive aspects of enter and output built-in structure, large torque and higher precision. The backlash of the ZBR series is less than 6 arc.min and the reduction ratio handles 3~20.
The Product Advantages of Planetary Gearbox:
one.Adaptable construction design and style, in line with numerous working conditions.
2.Ring gear processing technology: Making use of internal equipment slotting device and hobbing device the precision of ring gear after processing can achieve GB7.
three.Hardened gear secondary scraping technologies: secondary high-pace dry cutting of equipment gets rid of equipment deformation triggered by heat treatment method. Gear precision can reach GB6.
4.Trustworthy backlash tests.
Product Parameters
| SPECIFICATIONS | Stage | RATIO | 060ZBR | 090ZBR | 115ZBR | 142ZBR | 180ZBR | ||||
| RATED OUTPUT TORQUE | N.M | one | 3 | 36 | 90 | 195 | 342 | 588 | |||
| four | 48 | 120 | 260 | 520 | 1040 | ||||||
| 5 | 60 | 150 | 325 | 650 | 1200 | ||||||
| 6 | 55 | one hundred fifty | 310 | 600 | 1100 | ||||||
| 7 | 50 | one hundred forty | 300 | 550 | 1100 | ||||||
| eight | forty five | a hundred and twenty | 260 | five hundred | a thousand | ||||||
| nine | 40 | a hundred | 230 | 450 | 900 | ||||||
| 10 | 40 | a hundred | 230 | 450 | 900 | ||||||
| fourteen | forty two | one hundred forty | 300 | 550 | 1100 | ||||||
| twenty | forty | a hundred | 230 | 450 | 900 | ||||||
| Scram Torque | N.m | one | 3-two hundred | 3 times of rated torque | |||||||
| Rated velocity | rpm | 1 | 3-two hundred | 5000 | 4000 | 4000 | 3000 | 3000 | |||
| Max velocity | rpm | 1 | three-two hundred | 10000 | 8000 | 8000 | 6000 | 6000 | |||
| Backlash P0 | arcmin | 1 | 3-20 | – | ≤2 | ≤2 | ≤2 | ≤2 | |||
| Backlash P1 | arcmin | one | 3-twenty | ≤4 | ≤4 | ≤4 | ≤4 | ≤4 | |||
| Backlash P2 | arcmin | one | 3-20 | ≤6 | ≤6 | ≤6 | ≤6 | ≤6 | |||
| Torsional Rigidity | N.M/arcmin | 1 | 3-200 | seven | 14 | 25 | 50 | a hundred forty five | |||
| Permit radial | N | one | three-two hundred | 1530 | 3250 | 6700 | 9400 | 14500 | |||
| Permit axial | N | 1 | three-two hundred | 630 | 1300 | 3000 | 4000 | 6200 | |||
| Existence | hr | 1 | three-two hundred | 20000 | |||||||
| Performance η | % | 1 | 3-20 | ≥95% | |||||||
| Weight | kg | 1 | 3-20 | 2.one | 6.four | thirteen | 24.five | 51 | |||
| Temperature | ºC | one | three-200 | -10ºC~+90ºC | |||||||
| Lubrication | one | three-two hundred | SYNTHETIC LUBRICATING GREASE | ||||||||
| Protection quality | one | 3-200 | IP sixty five | ||||||||
| Assembly | Easy and simple | ||||||||||
| Noise( L=1M) | dB(A) | one | three-200 | ≤63 | ≤65 | ≤68 | ≤70 | ≤72 | |||
Define Drawing:
| Item kind | D1 | D2 | D3h6 | D4g6 | D5 | D6 | D7 | L1 | L2 | L3 | L4 | L5 | L6 | L7 |
| 142ZBR | a hundred sixty five | 11 | 40 | a hundred thirty | seventy five | M16×2P | 185 | 142 | ninety seven | 15 | three | sixty three | 5 | twelve |
| L8 | L9 | C1four | C24 | C3four | C4four | C5fourG6 | C64 | C7four | C8four | C9four | C104 | B1h9 | H1 | |
| 333 | 36 | 165 | M10X1.5P | ≤38 | sixty | one hundred thirty | 6 | 142 | 22.five | 235.five | fifteen | twelve | 43 |
Areas:
Compact output shaft mechanism
It adopts the design of output shaft built-in system, compact structure, substantial rigidity, and it can withstand big affect. Spot the enter coupling and the solar gear at the centre of the output shaft to improve the concentricity of the parts, thus properly controlling the gear clearance and strengthening the backlash of the whole gearbox.
Ring equipment composition
The integral construction of the ring equipment and the output flange increases its rigidity and minimizes misassembly.
Bevel equipment type
The allowable output torque is 30% larger than that of spur gears. Rigorous manage of the gears guarantees high-precision managing backlash.
Other Associated Items
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Company Profile
FAQ
Q: What’re your primary merchandise?
A: We at the moment make Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Higher Precision Planetary Gear Box and so forth. You can examine the technical specs for above motors on our internet site and you can email us to recommend necessary motors for every your specification as well.
Q: How to pick a appropriate motor?
A:If you have motor photographs or drawings to display us, or you have comprehensive specs like voltage, velocity, torque, motor dimension, operating method of the motor, essential life span and sounds degree and many others, please do not hesitate to permit us know, then we can recommend ideal motor per your request accordingly.
Q: Do you have a tailored support for your common motors?
A: Yes, we can customise per your ask for for the voltage, speed, torque and shaft size/form. If you require extra wires/cables soldered on the terminal or want to insert connectors, or capacitors or EMC we can make it also.
Q: Do you have an specific design support for motors?
A: Indeed, we would like to design motors separately for our consumers, but it might require some mildew developing expense and design and style cost.
Q: What’s your lead time?
A: Generally speaking, our standard standard merchandise will require 15-30days, a little bit for a longer time for tailored items. But we are very flexible on the lead time, it will depend on the distinct orders.
Remember to contact us if you have comprehensive requests, thank you !
|
US $817-910 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, servo motor gearbox |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Right Angel |
| Hardness: | Hardened Tooth Surface |
| Installation: | all directions |
| Step: | Double-Step |
###
| Samples: |
US$ 910/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | 060ZBR | 090ZBR | 115ZBR | 142ZBR | 180ZBR | ||||
| RATED OUTPUT TORQUE | N.M | 1 | 3 | 36 | 90 | 195 | 342 | 588 | |||
| 4 | 48 | 120 | 260 | 520 | 1040 | ||||||
| 5 | 60 | 150 | 325 | 650 | 1200 | ||||||
| 6 | 55 | 150 | 310 | 600 | 1100 | ||||||
| 7 | 50 | 140 | 300 | 550 | 1100 | ||||||
| 8 | 45 | 120 | 260 | 500 | 1000 | ||||||
| 9 | 40 | 100 | 230 | 450 | 900 | ||||||
| 10 | 40 | 100 | 230 | 450 | 900 | ||||||
| 14 | 42 | 140 | 300 | 550 | 1100 | ||||||
| 20 | 40 | 100 | 230 | 450 | 900 | ||||||
| Scram Torque | N.m | 1 | 3-200 | 3 times of rated torque | |||||||
| Rated speed | rpm | 1 | 3-200 | 5000 | 4000 | 4000 | 3000 | 3000 | |||
| Max speed | rpm | 1 | 3-200 | 10000 | 8000 | 8000 | 6000 | 6000 | |||
| Backlash P0 | arcmin | 1 | 3-20 | – | ≤2 | ≤2 | ≤2 | ≤2 | |||
| Backlash P1 | arcmin | 1 | 3-20 | ≤4 | ≤4 | ≤4 | ≤4 | ≤4 | |||
| Backlash P2 | arcmin | 1 | 3-20 | ≤6 | ≤6 | ≤6 | ≤6 | ≤6 | |||
| Torsional Rigidity | N.M/arcmin | 1 | 3-200 | 7 | 14 | 25 | 50 | 145 | |||
| Allow radial | N | 1 | 3-200 | 1530 | 3250 | 6700 | 9400 | 14500 | |||
| Allow axial | N | 1 | 3-200 | 630 | 1300 | 3000 | 4000 | 6200 | |||
| Life | hr | 1 | 3-200 | 20000 | |||||||
| Efficiency η | % | 1 | 3-20 | ≥95% | |||||||
| Weight | kg | 1 | 3-20 | 2.1 | 6.4 | 13 | 24.5 | 51 | |||
| Temperature | ºC | 1 | 3-200 | -10ºC~+90ºC | |||||||
| Lubrication | 1 | 3-200 | SYNTHETIC LUBRICATING GREASE | ||||||||
| Protection grade | 1 | 3-200 | IP 65 | ||||||||
| Assembly | Easy and simple | ||||||||||
| Noise( L=1M) | dB(A) | 1 | 3-200 | ≤63 | ≤65 | ≤68 | ≤70 | ≤72 | |||
###
| Product type | D1 | D2 | D3h6 | D4g6 | D5 | D6 | D7 | L1 | L2 | L3 | L4 | L5 | L6 | L7 |
| 142ZBR | 165 | 11 | 40 | 130 | 75 | M16×2P | 185 | 142 | 97 | 15 | 3 | 63 | 5 | 12 |
| L8 | L9 | C14 | C24 | C34 | C44 | C54G6 | C64 | C74 | C84 | C94 | C104 | B1h9 | H1 | |
| 333 | 36 | 165 | M10X1.5P | ≤38 | 60 | 130 | 6 | 142 | 22.5 | 235.5 | 15 | 12 | 43 |
|
US $817-910 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery, Agricultural Machinery, servo motor gearbox |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Right Angel |
| Hardness: | Hardened Tooth Surface |
| Installation: | all directions |
| Step: | Double-Step |
###
| Samples: |
US$ 910/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| SPECIFICATIONS | STAGE | RATIO | 060ZBR | 090ZBR | 115ZBR | 142ZBR | 180ZBR | ||||
| RATED OUTPUT TORQUE | N.M | 1 | 3 | 36 | 90 | 195 | 342 | 588 | |||
| 4 | 48 | 120 | 260 | 520 | 1040 | ||||||
| 5 | 60 | 150 | 325 | 650 | 1200 | ||||||
| 6 | 55 | 150 | 310 | 600 | 1100 | ||||||
| 7 | 50 | 140 | 300 | 550 | 1100 | ||||||
| 8 | 45 | 120 | 260 | 500 | 1000 | ||||||
| 9 | 40 | 100 | 230 | 450 | 900 | ||||||
| 10 | 40 | 100 | 230 | 450 | 900 | ||||||
| 14 | 42 | 140 | 300 | 550 | 1100 | ||||||
| 20 | 40 | 100 | 230 | 450 | 900 | ||||||
| Scram Torque | N.m | 1 | 3-200 | 3 times of rated torque | |||||||
| Rated speed | rpm | 1 | 3-200 | 5000 | 4000 | 4000 | 3000 | 3000 | |||
| Max speed | rpm | 1 | 3-200 | 10000 | 8000 | 8000 | 6000 | 6000 | |||
| Backlash P0 | arcmin | 1 | 3-20 | – | ≤2 | ≤2 | ≤2 | ≤2 | |||
| Backlash P1 | arcmin | 1 | 3-20 | ≤4 | ≤4 | ≤4 | ≤4 | ≤4 | |||
| Backlash P2 | arcmin | 1 | 3-20 | ≤6 | ≤6 | ≤6 | ≤6 | ≤6 | |||
| Torsional Rigidity | N.M/arcmin | 1 | 3-200 | 7 | 14 | 25 | 50 | 145 | |||
| Allow radial | N | 1 | 3-200 | 1530 | 3250 | 6700 | 9400 | 14500 | |||
| Allow axial | N | 1 | 3-200 | 630 | 1300 | 3000 | 4000 | 6200 | |||
| Life | hr | 1 | 3-200 | 20000 | |||||||
| Efficiency η | % | 1 | 3-20 | ≥95% | |||||||
| Weight | kg | 1 | 3-20 | 2.1 | 6.4 | 13 | 24.5 | 51 | |||
| Temperature | ºC | 1 | 3-200 | -10ºC~+90ºC | |||||||
| Lubrication | 1 | 3-200 | SYNTHETIC LUBRICATING GREASE | ||||||||
| Protection grade | 1 | 3-200 | IP 65 | ||||||||
| Assembly | Easy and simple | ||||||||||
| Noise( L=1M) | dB(A) | 1 | 3-200 | ≤63 | ≤65 | ≤68 | ≤70 | ≤72 | |||
###
| Product type | D1 | D2 | D3h6 | D4g6 | D5 | D6 | D7 | L1 | L2 | L3 | L4 | L5 | L6 | L7 |
| 142ZBR | 165 | 11 | 40 | 130 | 75 | M16×2P | 185 | 142 | 97 | 15 | 3 | 63 | 5 | 12 |
| L8 | L9 | C14 | C24 | C34 | C44 | C54G6 | C64 | C74 | C84 | C94 | C104 | B1h9 | H1 | |
| 333 | 36 | 165 | M10X1.5P | ≤38 | 60 | 130 | 6 | 142 | 22.5 | 235.5 | 15 | 12 | 43 |
Choosing the Right Agricultural Gearbox
When buying an agricultural gearbox, there are a few things to consider. The quality of materials, functionality, and mechanism are crucial factors to durability. A durable device will ensure that you won’t have to keep replacing it. Here are some tips to help you select the right one. Let’s begin. Read on to learn more about the different features available in agricultural gearboxes. Listed below are a few of the most important factors to consider.
Bevel gearboxes
Agricultural gearboxes are essential to the entire food cycle. If your gears are not in good shape, you will be unable to meet the demand and you will suffer from heightened downtime. Fortunately, there are numerous quality bevel gearboxes available on the market today. In fact, the CZPT Gearbox Company supplies bevel gearboxes for agricultural applications. Here are some of the reasons you should choose the right one.
A bevel gearbox is a single-stage unit that interlocks bevelled edges on two gears to transfer torque and rotation. These gears can be either straight or helical. This type of gearbox is inexpensive to produce and operates quietly. It also has lower transmittable torque. Bevel gearboxes are often used as a low-cost alternative to hypoid gearboxes.
Agricultural bevel gearboxes are used in various applications, including hay balers, combine harvesters, seeders, and plows. These gears are well-suited for use with offset rotary fillers. They offer reduction ratios of up to 2.44 and cast iron cases. They are commonly known as “right-angle gearboxes” or “Parallel SHAFT gearboxes.”
Agricultural bevel gearboxes come in many sizes and ratios. In general, higher sizes are made of closed-grain cast-iron. Other materials, such as SG 500/7, are used for larger sizes. The main gear and each drive gear are mesh-mounted, and the shafts are designed to rotate in either direction. They have oil seals on the joints. The Spiral Bevel Gearbox is best suited for FG60 or FG75 motors.
The RINV-OP65 right-angle angular gearbox comes with an optional electronic or mechanical position indicator. Its angular design allows for changes in axis rotation, and provides smooth power transmission with minimal backlash. Premium gearmotors include hardened spiral bevel gears and stainless steel shafts for quiet operation. They are available in various ratios and shaft styles. If you want to choose one, make sure it is made to fit the needs of the machine.
Closed-loop seals
There are a number of reasons to install closed-loop seals in an agricultural gearbox. The first is the need to isolate the gearbox from the atmosphere, an important safety concern. Closed-loop seals are CZPT alternatives to desiccant breathers because they prevent the entry of water. While these seals can’t keep the gearbox underwater, they isolate the gearbox from the atmosphere and are therefore vital for the safety of your equipment.
The most common material used for these seals is polymer rubber. Most are made from HBR, which stands for High-cis polybutadiene rubber. Other materials include Butadiene and FKM, which are known for their high-temperature performance. However, the disadvantage of these seals is that they are susceptible to shaft damage and degrade quickly in high temperatures. Therefore, you should always consider the type of seal before purchasing one.
If you plan to use agricultural gearboxes on a regular basis, you should consider getting a good quality one. You should look for a closed-loop seal on your gearbox to protect it against dirt and debris. A quality agricultural gearbox also has an easy-access design, which will make it easy to access and maintain. This will ensure its long-lasting performance and low-maintenance costs.
Agricultural equipment is frequently used to perform various tasks, such as sowing seeds, spreading fertilizer, digging holes, and more. This requires durable and effective sealing solutions to keep dirt out of the system and lubricants in. A close-loop seal helps to ensure that all these operations are performed at maximum efficiency. If you’re a farmer, closed-loop seals are the ideal solution for you.
Surface finish
The surface finish of an agricultural gearbox should be free from defects in the casting process and mechanical damage. The bearing hole in the shaft must be a minimum of 100 mm long and the distance between the bearing holes should be equal to the shaft length. The shaft should be free of any cracks or burrs. The ellipticity and centerline irregularity of the shaft must be less than 0.015 mm. Likewise, the diameter of the shaft, hole spacing and bearing hole relationship should be at least 20 mm.
In recent studies, researchers have investigated the efficiency of different surfaces on the same materials. They found that surface roughness affects gearbox efficiency. Kahraman et al. reported that superfinishing the gears and reducing surface roughness improved efficiency. In addition, Andersson et al. investigated the impact of different assembly processes on the gearbox’ surface roughness. The results of their studies are presented in Table I.
The quality of the surface finish of an agricultural gearbox depends on the materials used. A typical example is wrought steel gear. The die inserts for a forged gear were made of H11 or H13 tool steel. This material softens over time and has a limited life span. An improved alternative was Alloy 718. This alloy has a high temperature range and is suitable for high rotational speeds.
A good surface finish is vital for the health and safety of an agricultural gearbox. It protects the entire food chain and is necessary for agricultural production. The heightened demand for food will cause increased wear and tear on farm machinery. Moreover, a damaged gear will cost the farmer a lot of money. Therefore, it is crucial for farmers to invest in a high-quality agricultural gearbox to avoid such costly downtimes.
Shaft arrangement
An agricultural gearbox has two main stages, the first of which is the reduction stage. The reduction stage contains the pinion, a series of gears, and the first reduction stage. A second stage is connected to the first reduction stage via a mechanical clutch. This gearbox typically consists of three stages. The first reduction stage is also known as the low gear “L”. The first reduction stage provides four forward gearing ratios, while the second stage has three forward gearing ratios. A conventional agricultural gearbox also incorporates a mechanical clutch.
The second stage is a speed change gearbox. It has an input and output shaft. The input shaft is rotatably mounted in the casing and extends through the tractor’s interior. The shaft extends to the rear of the tractor, where the driven part of the joint 26 is keyed onto. The rear end portion of the shaft projects into the back axle casing 15, where it is connected to the first transmission shaft 34. The gearbox then serves to drive the power take-off shaft 36.
Newer types of tractors have larger shafts to support higher power applications. Type 3 tractors have a larger shaft with 20 splines while Type 2 tractors have a smaller shaft. The Type 2 is often referred to as the small 1000. When viewed from inside the tractor cab, Type 3 and Type 2 are rotated counterclockwise. If you are unfamiliar with agricultural gearboxes, here are some basic terms.
Shaft arrangement is important in choosing the right gearing system for agricultural machinery. There are a few differences between these arrangements. The first type has a higher gear ratio, while the second has lower. In terms of speed, the shaft arrangement of an agricultural gearbox reflects the speed of the machinery. The higher the speed of the gear, the higher the output speed. So, when choosing a gearbox, keep this in mind.
Cost
Purchasing an agricultural gearbox may be a costly process, but the benefits outweigh the price. Agricultural gearboxes are vital to the food cycle. When a gear breaks down, farmers will face significant losses. Additionally, agricultural applications use a high-quality gearbox to minimize equipment wear and tear. Ultimately, a high-quality gearbox will reduce the cost of production while extending the lifespan of the agricultural machinery.
Many countries trade in Agriculture Gearbox with India, and many of these suppliers are located in India. Using a marketplace to buy from Indian suppliers offers several advantages. Among the many factors to consider when choosing an Agriculture Gearbox supplier are quality, price, reliability, and past trade history. Through a marketplace like CZPT, you can obtain 360-degree information on Indian Agriculture Gearbox suppliers. In this way, you can choose a vendor with whom you do business.
CZPT Gearbox Company is a leading manufacturer of high-quality agricultural gearboxes. Their experienced engineers can reverse-engineer an existing design for a custom-made gearbox for your needs. Whether you need a smaller or larger gearbox for an agricultural application, CZPT Gearbox Company is your partner. A line of high-quality agricultural gearboxes from CZPT Gearbox Company will help you maximize the performance of your farm machinery. They will transfer rotational power from the input shaft to the output shafts, allowing for a change in speed, direction, and rotation.
editor by czh 2023-03-31