China Rubber Screw Barrel Gearbox for Extruder Machine e-gear transmission

Item Description

1) Tiny quantity
two) Huge transmission torque
three) Large performance
four) Lower consumption.

Solution Description :
ZLYJ gearbox sequence are transmission gadgets, which are specifically created for one-screw extruder with substantial precision, hard gear surface, accompany with thrust. Adopting the complex specifications stipulated in JB/T9050.1-1999, all CZPT gearboxes are designed accordingly.

Major Characteristics:
one.The materials of gear is the substantial strength alloy metal, it is made by carburizing, quenching (and other heat remedy), gringding method at last. The equipment is in high precison ( 6 grade ) and high hardness ( reaches HRC54-62). Apart from, it attributes low noise when working.
2. It contains substantial bearing ability thrust, which is performed reliable and can withstand greater axial thrust.
three. All the products are dealt with by forced lubrication and cooling technique except really couple of little specification products.
4. CZPT sequence gearbox is adopted by six-facet processing box. Its standard installation is horizontal, but can also be modified to vertical set up in accordance to customer’s requirment.
5. Effectiveness transmission, reduced noise, lengthy operaton time.

Main parameters :

Type Spec Input Electricity(kw) N( enter) N(output) Output Torque Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-8 5.5 800 100 525 35 Ø35 twenty five:01:00
133-8 eight 800 one hundred 764 39 Ø50 25:01:00
146-10 11 a thousand one hundred 1050 fifty four Ø55 25:01:00
173-10 eighteen.five 900 ninety 1962 110 Ø65 25:01:00
two hundred-12.5 thirty a thousand eighty 3581 a hundred and fifty five Ø75 twenty five:01:00
225-12.5 45 a thousand 80 5371 a hundred and eighty Ø90 twenty five:01:00
250-16 fifty five 1120 70 7503 192 Ø105 twenty five:01:00
280-16 seventy five 960 60 7643 258 Ø110 25:01:00
315-sixteen eighty five 960 60 13528 287 Ø120 25:01:00
330-16 a hundred and ten 960 60 17507 360 Ø135 25:01:00
375-sixteen 132 960 sixty 21008 390 Ø150 25:01:00
395-sixteen 185 960 sixty 29442 400 Ø160 twenty five:01:00
420-16 160 960 sixty 31831 430 Ø160 25:01:00
420-16 220 960 sixty 31831 430 Ø170 25:01:00
450-twenty 213 1000 60 40640 five hundred Ø160/Ø170 twenty five:01:00
560-17 540 a thousand 50 84034 700 Ø200 twenty five:01:00
630-10 540 1000 fifty 15712 770 Ø250 25:01:00

Our edge :
A> prolonged time encounter and heritage .
B> lengthy time nitriding therapy and heating remedy by itself .
C>advanced Fanuk collection CNC personal computer-managed milling equipment .
D>depth gap drilling device in 18meters duration, which ensure the straigtnss of barrel inside .
E> CAD drawing affirmation just before begin producing .
F> Prompt right after sale services .
G>Land owner and registration cash twenty five, 000, 000RMB .

Our company :
ZHangZhoug CZPT plastic equipment co.,ltd is situated in HangZhou HangZhou city with model of PYM(Former HangZhou CZPT machine screw co.ltd because 1988). The business is specialized in generating screw barrel, gearbox CZPT sequence, t die, filter and extruder machine. It has turn out to be 1 of the largest provider of main areas in HangZhou town which is the basement of plastic machinery.

FRQ:
one.Q:What are we?
A:We are factory, with license of import and export items by ourself.
2.Q:How to get to us? 
A:The closest airport is HangZhou airport, and the closest prepare station is HangZhou station.
 
Warmly welcome to contact us by underneath techniques: 
 
 
 

Welcome to our business .
 
 
 
 
 
 
 
 

US $400-6,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Agricultural
Hardness: Hardened
Type: Bevel Gear
Brand Name: Pym
Input Speed: 800
Package: Stardand

###

Customization:

###

Type Spec Input Power(kw) N( enter) N(output) Output Torque Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-8 5.5 800 100 525 35 Ø35 25:01:00
133-8 8 800 100 764 39 Ø50 25:01:00
146-10 11 1000 100 1050 54 Ø55 25:01:00
173-10 18.5 900 90 1962 110 Ø65 25:01:00
200-12.5 30 1000 80 3581 155 Ø75 25:01:00
225-12.5 45 1000 80 5371 180 Ø90 25:01:00
250-16 55 1120 70 7503 192 Ø105 25:01:00
280-16 75 960 60 7643 258 Ø110 25:01:00
315-16 85 960 60 13528 287 Ø120 25:01:00
330-16 110 960 60 17507 360 Ø135 25:01:00
375-16 132 960 60 21008 390 Ø150 25:01:00
395-16 185 960 60 29442 400 Ø160 25:01:00
420-16 160 960 60 31831 430 Ø160 25:01:00
420-16 220 960 60 31831 430 Ø170 25:01:00
450-20 213 1000 60 40640 500 Ø160/Ø170 25:01:00
560-17 540 1000 50 84034 700 Ø200 25:01:00
630-10 540 1000 50 103132 770 Ø250 25:01:00
US $400-6,000
/ Piece
|
1 Piece

(Min. Order)

###

Application: Agricultural
Hardness: Hardened
Type: Bevel Gear
Brand Name: Pym
Input Speed: 800
Package: Stardand

###

Customization:

###

Type Spec Input Power(kw) N( enter) N(output) Output Torque Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-8 5.5 800 100 525 35 Ø35 25:01:00
133-8 8 800 100 764 39 Ø50 25:01:00
146-10 11 1000 100 1050 54 Ø55 25:01:00
173-10 18.5 900 90 1962 110 Ø65 25:01:00
200-12.5 30 1000 80 3581 155 Ø75 25:01:00
225-12.5 45 1000 80 5371 180 Ø90 25:01:00
250-16 55 1120 70 7503 192 Ø105 25:01:00
280-16 75 960 60 7643 258 Ø110 25:01:00
315-16 85 960 60 13528 287 Ø120 25:01:00
330-16 110 960 60 17507 360 Ø135 25:01:00
375-16 132 960 60 21008 390 Ø150 25:01:00
395-16 185 960 60 29442 400 Ø160 25:01:00
420-16 160 960 60 31831 430 Ø160 25:01:00
420-16 220 960 60 31831 430 Ø170 25:01:00
450-20 213 1000 60 40640 500 Ø160/Ø170 25:01:00
560-17 540 1000 50 84034 700 Ø200 25:01:00
630-10 540 1000 50 103132 770 Ø250 25:01:00

Choosing an Agricultural Gearbox

An agricultural gearbox is an important part of your machine, especially if it is geared to change the speed, direction, or rotation of the machine. The CZPT Gearbox Company manufactures high-performance agricultural gearboxes to maximize the performance of a farmer’s machine. These gearboxes can be reverse-engineered to work with existing designs or customized to meet the specific requirements of your machine. As the heart of your machine, these gearboxes can help you maximize the efficiency and productivity of your machines.
agriculturalparts

Bevel gearbox

When selecting an agricultural gearbox, make sure to consider the durability of the product. The quality of materials, the design of the mechanism, and functionality of the device will all affect its lifespan. Look for products that can withstand repeated use and will last for many years, as opposed to requiring frequent repairs or replacements. If the device is designed to last a long time, you can save a great deal of money by purchasing a long-lasting version.
A Bevel gearbox is a one-stage, single-stage unit that incorporates spiral and straight bevel gears to transmit rotational power. It is widely used in agricultural machinery, and is available in a wide variety of ratios, horsepower capacity, and configuration angles. One company, CZPT Gearbox, offers a 50deg bevel gear drive, suitable for use in portable grain auger and elevator applications.
The assembly of a bevel gearbox is made up of two sleeves: a lower bevel gear angular gear 3 and an upper bevel gear angle gear 2. Both sleeve assemblies are connected to the tractor’s frame through a mounting bracket. A profiled pin 31 is fixed to the cardan shaft via a threaded bore. This is the pivoting mechanism that allows the upper bevel gear angular gear 2 to pivot relative to the lower bevel gear angular gear 3.
Spiral bevel gears are similar to bevel gears, but have a much higher degree of total coverage. They are more expensive to manufacture and are only suitable for larger agricultural equipment. In addition, spiral bevel gears require more space than straight bevel gears. A spiral bevel gear is more efficient and quieter than a straight bevel gear. Its durability is another consideration. The best choice for your equipment depends on the overall application, speed, and torque requirements.
The bevel gear family is used as deflection gears in three directions. The deflection of rotational movement can take place at angles of 90deg, 120deg, or 135deg. Different types of drive wheels can be used as well, including simple screw drives. Bevel gearboxes can be purchased with standard mounts or in customized versions. Bevel gearboxes also come in aluminum housings.
agriculturalparts

Closed-loop seals

If the climate where you work or live is humid, a closed-loop seal for agricultural gearbox will prevent water from entering and damaging the components inside. A closed-loop seal is a better alternative to desiccant breathers because they keep the gearbox isolated from the atmosphere. This is very important because moisture can cause damage to the machinery and can affect the overall performance. A closed-loop seal is also made of elastomeric material and will not allow water to enter the gearbox.
An agricultural gearbox has many applications. They are essential to the production of agricultural products. The food chain depends on these gearboxes. Even a few minutes of downtime can affect the production of the entire food chain. Whether you need a gearbox for a lawnmower or an entire farming system, it is essential to find a high-quality agricultural gearbox with a closed-loop seal.
The environment in which agricultural equipment operates is notoriously harsh, which is why it is imperative to choose the most reliable and efficient closed-loop seals. Agricultural equipment operates in dusty and dirty conditions. That means the seals must be durable and effective, and they must prevent external media from getting in. The right seal will help the machinery operate at its highest level, and protect both the operator and the environment.
Gaskets are one of the most important components in a gearbox flange joint. When high compressive forces are set in these joints due to a critical load, gaskets start to fail. The gaskets lose their strength and leakage occurs. A gasket’s deformation also plays a major role in sealing performance. This is why detailed analysis is done to evaluate the effect of gasket thickness on deformation and von Mises stress.

Quality of materials

Agricultural gearboxes are an important component of all farming equipment. They are used in nearly every step of the cropping cycle, and are vital to an efficient operation. In addition to efficient performance, these gearboxes must be rugged enough to survive the harsh environments that farmers operate their machinery in. These challenges include continual operation, high and low temperatures, and operation in both moist and arid environments. Safety regulations also pose a unique set of challenges.
A line of high-quality agricultural gearboxes is a great choice. CZPT Gearbox Company manufactures a complete line of gear drives for a variety of agricultural applications. They even design custom gear drives for specific applications, from portable grain elevators to grain carts. These gear drives have a long service life and are competitively priced. They can be used on a variety of types of agricultural machinery, and the company’s engineers are experienced in every aspect of production.
A tractor’s gear box is commonly made of grey cast iron, which is durable and offers good machinability. The material is also vibration-dampening and has good wear resistance. Belt pulleys are typically cast iron and are primarily used for long-distance power transmission. The brake drum, on the other hand, needs to be made of a high-quality material with higher vibration resistance, which is why it must be made of grey iron ASTM A48 Class 35.
agriculturalparts

Durability

Agricultural gearboxes are important for all phases of the food production process. A single component failure can result in significant downtime, costing the farmer money. Hence, you should buy a quality agricultural gearbox. A durable gearbox is easy to maintain and can be accessed in case of problems. However, if you do not have time to maintain your gearbox, you may find it difficult to repair it yourself.
Regular oil changes are also vital for ensuring the longevity of agricultural gearboxes. Agricultural equipment gets dirty in the fields, which can lead to contamination of gearbox components. Improper lubrication causes damage-causing friction. To prevent such friction, change oil regularly. Check for signs of internal malfunctions, such as oil particles on gears or in the pinion shaft. Visual inspections will help you determine the troublesome symptoms before components fail. Symptoms include flaking, fatigue, and noises.
To ensure the durability of agricultural gears, a study was carried out. A 86-kW tractor was used to perform a field test using a gearbox simulation model. The test ended after 107 h, as there were operational and noise issues. A disassembly revealed that the range shift A and B gears had broken teeth. A study of the transmission’s operating parameters revealed that it could be improved by reducing the contact and bending stress.
CZPT Gearbox Company manufactures high-performance gearboxes for various agricultural applications. Their engineers can reverse engineer existing designs or develop custom gearboxes for specific requirements. Agricultural gearboxes are essential for maximizing the performance of farming machinery. They transmit power from an input shaft to an output shaft, enabling the change of rotation, speed, and direction. In other words, a gearbox can help you maximize the efficiency of your agricultural equipment.
China Rubber Screw Barrel Gearbox for Extruder Machine     e-gear transmission	China Rubber Screw Barrel Gearbox for Extruder Machine     e-gear transmission
editor by czh 2023-01-29